Case Studies

Sophisticated. Elegant. Iconic. These are some of the words being used to describe One Vanderbilt Avenue, the 77-story skyscraper that has redefined the Manhattan skyline. At 1,401 feet tall, it is the tallest office tower in Midtown, with a prime location just steps from another world-famous architectural icon, Grand Central Terminal. SAFTI FIRST provided clear, USA-made, fire resistive, low-iron glass and framing systems to this monumental project.

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SAFTI FIRST provided a unique, artistic 2-hour fire resistive glass floor to the new Union Square Station in San Francisco. This glass floor acts as a lightwell and designed to improve wayfinding by welcoming commuters into the concourse level while meeting all the fire rated code requirements. Because SAFTI FIRST’s products are proudly USA-made, it met the Buy America requirements of the project as well.

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SuperLite II-XLM 120 clear butt-glazed walls with 9 ft. GPX Builders Series 90 minute Temperature Rise doors creates a light-filled, transparent 2-hour stairwell that is on-brand with Waste Management’s new Houston Headquarters.

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The Merced 2020 Project, an ambitious, $1.2B, extensive expansion of the UC Merced campus, is “the largest public-private partnership social infrastructure project completed in U.S. history,” according to the university’s website. This includes new facilities used for academic, administration, laboratories, housing and recreation. This was truly exciting, and it struck a chord with SAFTI FIRST because Merced is home to our manufacturing facilities.

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The design limitations of fire rated ceramic glass have finally given way to a revolutionary new product like SuperClear 45-HS-LI, a truly clear 45 minute fire rated glass that meets all fire, safety and hose stream requirements at a fraction of the price of ceramics. See how the design team at EYP used SuperClear 45-HS-LI to their advantage at the 1,197-bed Quad on the University of Houston campus.

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Bringing the outside in was an important design element for the newly opened BART Milpitas Transit Center. ASTM E-119/UL 263/CAN ULC S101 rated, fire resistive SuperLite II-XLB 60 butt-glazed walls were used for the 1 hour light wells to allow abundant natural light to flow vertically and horizontally through two levels – from the entrance/ticketing level and all the way down to the tracks where the train cars are.

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The architects at Morris Adjmi wanted large, 11-ft. tall glass walls to highlight the breathtaking views for the reimagined Warehouse in New York City’s growing architectural wonderland of Chelsea. However, the building was on a lot line, mandating 2 hour fire walls. SAFTI FIRST made this dream a reality by supplying the largest tested and listed 2 hour fire resistive glazing available today. The inclusion of low-iron glass in the fire-resistive glazing units ensured superior clarity and aesthetic continuity with the adjacent non-rated windows. The fire resistive units incorporated high performance glazing and were filled with argon for energy efficiency and occupant comfort.

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The Starbucks Reserve Roastery in Chicago features an incredible, 4-story mural by local artist Eulojio Ortega. The mural, brilliant for conveying the story as visitors go from floor to floor, is interestingly located in an exit stairwell.  Traditionally, stairwells are enclosed in opaque walls, leaving them dark, isolated, and rarely utilized unless in an emergency.  To allow the mural to be visible through multiple floors, encourage stair usage and meet fire rated code requirements, the architects redesigned the 2- hour stairwell using transparent, floor-to-ceiling butt-glazed glass walls with the largest tested and listed fire resistive glass panels available.

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Traditional parking garage designs used to have opaque fire rated building materials like concrete, masonry and drywall which made these spaces dark, cold and uninviting. That all changed, thanks to the emergence of new technology, clear, fire resistive glazing tested to ULC/CAN S101 up to 2 hours that are available in large sizes and low-iron glass make-ups with high visible light transmission for superior clarity and color neutrality.

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Who hasn’t uttered the words or at least heard of a “Target run”? What started out as a marketing campaign to get more foot traffic in their brick and mortar stores has become somewhat of a cultural phenomenon. Aside from being a call-to-action, #TargetRun is a trending hashtag used by shoppers to share their in-store shopping experience on social media.

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There is a growing trend in office space design that favors increased opportunities for connectivity and collaboration among its occupants. In buildings with multiple floors, this can be a challenge as the vertical separation between floors makes face-to-face encounters less likely to happen. One way to get around this is by incorporating an atrium. See how fire rated glass helped the designers meet the fire rated requirements for this atrium while providing clear, unobstructed views.

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This new 120,000 square foot, state-of-the-art convening center features a 1,000-seat auditorium that is large enough to host the entire MBA class. The glass atrium floods the multi-purpose lobby with natural light, as well as provides a visual connection between the interior of the building and the outdoor environment. To maximize transparency, SAFTI FIRST met with the architects during the design phase to create a large, 2-hour, glass wall that separates the lobby from the auditorium while providing a visual connection between them. Since this 2-hour glass wall also serves as the entrance to the auditorium, deciding on a 90-minute door system was of upmost important. SAFTI FIRST’s in-house engineering department provided design assistance, system details, engineering calculations and support from the planning phase all the way to the submittal process.

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As America celebrated National Bourbon Day on June 14, downtown Louisville also celebrated the highly anticipated grand opening of the Old Forester Distillery. This event is also touted as a triumphant return of America’s first bottled bourbon in continuous production by the same family before, during, and after Prohibition to Whiskey Row. See how SAFTI FIRST’s fire rated glass walls helped create an immersive visitor center with a fully operational distillery, cooperage and bottling line.

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The University of Wisconsin School of Business Grainger Hall’s east and west wings are now linked by a state-of-the-art Learning Commons that encourages collaboration through technology and design. To achieve maximum transparency while meeting code requirements, the architects specified 9 ft. tall, clear, fire resistive butt-glazed walls using SuperLite II-XLM in GPX Architectural Series perimeter framing.

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Adaptive reuse, or the process of taking an old building or structure and repurposing it for something other than what it was originally designed for, has gained a lot traction with developers and architects alike – and for many good reasons. For one thing, it is more economical and sustainable to work with an existing structure than to demolish an old building, clean up the site, and rebuild with entirely new materials. It also helps preserve historical structures that add character to the community, as well as reduce urban sprawl. For the multifamily sector, we’ve seen adaptive reuse applied to old schools, government buildings, warehouses, etc. because these structures are usually centrally located in many downtown areas.

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The Department of Defense (DoD) published the Unified Facilities Criteria (UFC) 4-010-01 Antiterrorism Standards for Buildings as a mandatory guideline to mitigate the threats of terrorism against buildings and ensure the safety of the individuals that inhabit them. It applies to all newly constructed DoD Components, DoD inhabited buildings, billeting and high-occupancy housing, as well as already inhabited buildings where the renovation costs are 50% or more than the value of the building (for a complete list, please see UFC 4-010-01 section 1.8).

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SAFTI FIRST became aware of the new 21c Museum Hotel project when the design team called looking for an economical option for a unique fire rated application for a boutique hotel in Nashville’s historical Printers Alley neighborhood. The design featured a glass floor on the 2nd level that would also act as a light well. In order to comply with fire rated code requirements, the transparent floor needed to meet a 1-hour fire resistive rating.

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To preserve the building’s open design and to extend natural light further in the building, the architects incorporated fire resistive glazing in the areas that required a 2-hour fire rating, particularly in the stairwells and exit passageways at the new Kent State University College of Architecture and Environmental Design.

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The new 10-story “Center for Care and Discovery” building in the University of Chicago Medical Center’s campus is dubbed as the “hospital of the future” for its high-tech design and groundbreaking scientific work. At 1.2 million square feet, it is one of the largest buildings at the campus and has already transformed the skyline of Chicago’s south side.

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A building’s design is very much influenced by the function it performs and the perceived threats that it may face – whether it’s from natural disasters, accidents or terrorist attacks – with the latter being a foremost concern for federal courthouses, embassies, government facilities and other high profile buildings. Because of these security concerns, trade-offs have been made when it comes to daylighting, energy efficiency and aesthetics to name a few. The good news is that today, high-performance security glazing make-ups are available to meet the level of protection needed while continuing to provide natural light and a feeling of openness.

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Ratcliff was chosen as the architect to design the new three-story, 60,000 square foot San Jose Downtown Health Center that includes urgent care for adults and children, primary care for pediatric, OB/GYN and family medicine, behavioral health services, laboratory, pharmacy and radiology departments. Their design takes advantage of glazing’s ability to draw natural light from the outdoors to create a warm, pleasing atmosphere that promotes healing. Part of the hospital’s exterior curtain wall had to be fire rated for one hour and meet seismic requirements per SB 1953 as well.

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The Salt Lake City Public Safety Building in Utah is the first U.S. Public Safety Building to achieve both a net-zero rating and LEED Platinum status and designed to survive a 7.5 magnitude earthquake and remain fully functional afterwards. This ensures that the city’s emergency operations center can survive and help the city recover in the event of an earthquake or a similar disaster. Fire rated glass contributes to achieving sustainable design goals by maximizing daylight penetration deep within a building and shared artificial lighting between spaces. It also ensures that occupants can exit the building safely in the event of an earthquake, which can damage sprinkler systems and render them ineffective.

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One of the highlights of the SUNY University Hospital’s vertical expansion is the addition of the Golisano Children’s Hospital on the top two floors of the six-story addition. Since the project added new floors, stairwell enclosures were also added. Traditionally, stairwells are relegated to the back of the building, and are usually closed-off, dimly lit and seldom used. Today, stairwells are becoming a prominent design feature and their use is encouraged more and more for the health benefits that stair climbing provides.

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Perhaps no other residential high-rise has created more buzz than the highly-anticipated Porsche Design Tower in Sunny Isles, Florida. A collaboration between Dezer Development and the Porsche Design Group, the 60-story, 132-residence luxury tower designed by Sieger Suarez Architects promises to deliver a new standard of cool.

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As far as extreme environments go, Wisconsin has some of the most dramatic in North America. During the winter months, temperatures regularly dip well below freezing, and in the summer months the temperatures can reach up to 90 degrees Fahrenheit with significant humidity levels for extended periods of time. Given these dramatic weather conditions, the materials chosen for the building envelope should not only protect building occupants from the elements, but ensure their comfort as well.

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The newly opened Exploratorium has brought energy and excitement to the city's bustling waterfront. EHDD transformed the historic Pier 15, built in 1915, to a 330,000 square foot indoor and outdoor campus, being touted as the largest net-zero building in the city and potentially the largest net-zero museum in the world. SAFTI FIRST supplied a total of 19 pairs of 45-minute steel doors 11 pairs on north side and 8 pairs on the south side using SuperLite II-XL 45 IGU in GPX Builders Series Fire Protective.

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The new San Francisco Public Utilities Commission Headquarters combines maximum daylighting and fire safety with a multi-story, fire rated glass stairwell from SAFTI FIRST. Dubbed as the "greenest building in North America," this Class A LEED Platinum office building features a transparent, 2-hour fire rated stairwell, situated prominently near the main entrance. SAFTI FIRST supplied SuperLite II-XL 120 in GPX Architectural Series Wall Framing and SuperLite II-XL 90 in GPX Builders Series Temperature Rise Door starting from the lobby all the way to the topmost floor.

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Designed by Pritzker prize winning architect Shigeru Ban, the brand new 33,000 sf Aspen Art Museum boasts large exterior glass walls designed to keep the visitors engaged with views of the beautiful Aspen landscape. SAFTI FIRST’s engineering team provided design assistance and supplied a 2 hour fire resistive curtain wall with SuperLite II-XL 120 with Starphire Ultra-Clear Glass insulated with Viracon VE13-85 in GPX Curtain Wall Framing. A woven screen encloses the glass curtain wall to provide shading from direct sunlight.

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Plaquemines Parish Detention Center was one of the major structures devastated by Hurricane Katrina in 2005. In rebuilding, designers L. R. Kimball looked for an all-in-one clear, wire-free glazing solution that protects against fire, bullets and forced entry. SAFTI FIRST supplied a complete single-source tested and listed assembly that was easy to install and maintenance-free.

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For BART's Doolittle Maintenance Facility at the new Oakland Airport connector, SAFTI FIRST provided 60 minute, fire resistive wall openings in the exterior using SuperLite II-XL 60 insulated with low-e glazing in GPX Framing with a clear anodized finish. SAFTI FIRST engineered a connection that allows the structural elements of the GPX Architectural Series Framing System to support an integral sunshade system, instead of being hung in front of it. The Doolittle Bart Station is one of the first installations of the GPX Architectural Series System with sunshade connections, which also include SLCC New Instruction and Administrative Building in Salt Lake City, UT.

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For a recent renovation of a stairwell and exit corridors at Ridgewood High School in Illinois, the design team specified SuperLite II-XL 60 in GPX Architectural Series Framing for its optical clarity, storefront-like appearance, and high STC ratings. In order to meet the code requirements and maximize the daylight penetrating into the building, the architects decided to use fire rated glass in the one-hour exit corridor. Because the glazing exceeds 25% of the wall area, fire resistive glass and framing assemblies rated equal to the wall had to be used.

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After learning about the hazards of traditional wired glass and changes in the building code, MIddlebury College acted quickly to survey and catalogue every piece of traditional wired glass panel on campus. They created a spreadsheet noting the location and sizes of over 1500 pieces of traditional wired glass in doors and windows. Then, Middlebury set out to replace the wired glass with clear, safe, fire rated alternatives.

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Central to the new UC Davis Medical Center Surgery and Emergency Services Pavilion's design was a large skylight that allows natural light to vertically flow into the atrium area and other light wells throughout the building. However, they also wanted to let light flow horizontally into the adjacent hallways, rooms, etc. Because the walls in the atrium and light wells have to meet a 2-hour rating, Stantec Architects approached SAFTI FIRST for a solution. Large portions of the 2 hour atrium and light well walls were made “transparent” with the use of SuperLite II-XL 120 in GPX Framing.

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Central to the building's design are several simulation labs, practice labs, and mock operating rooms where students can observe instructors and each other as they perform their tasks. Because these labs are in areas where a 1-hour fire rating has to be maintained, the architects chose to combine vision, transparency, and fire safety with SuperLite II-XL 60 in GPX Framing.

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AJC Architects of Salt Lake City, Utah looked to SAFTI FIRST when it came time to renovate the media center and build a new counseling center for North Layton Junior High School. They realized they could take advantage of a clear fire-rated glazing to keep the look of the media center and provide an open, welcoming entrance to the new counseling center.

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The new Robert B. Aikens Commons at the University of Michigan Law School was built on an unused grassy courtyard between Hutchins Hall and the legal research building. The proximity of the new common area to historic Hutchins Hall posed a unique challenge. The building code required a 2 hour fire rated barrier between them. The architects specified SuperLite II-XL 120, a clear, fire resistive glazing product that meets the ASTM E-119 wall standard for up to 2 hours.

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Prairie Hills Junior High School's south-facing elevation features a glazed aluminum curtain wall that incorporates PPG Solarblue and PPG Solarban 60 glazing. Parts of the curtain wall had to meet a two-hour rating because it was adjacent to a two-hour block wall through the building's interior. SAFTI FIRST supplied SuperLite II-XL 120 IGU in GPX Curtain Wall Framing in order to meet ASTM E-119/NFPA 251/UL263 requirements.

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The David Eccles School of Business on the University of Utah campus features a 28- x 18-ft 2 hour interior glass wall with a 90 minute full-vision door in an exit enclosure/stairwell. The architects selected fire rated glass to meet fire rating requirements while providing maximum visibility and natural daylighting in the space. The project’s specifications also required the fire rated glass to have the same optical clarity as the adjacent non-rated glass systems.

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The Joint School of Nanoscience & Nanoengineering within the Gateway University Research Park in Greensboro, North Carolina is a new 105,000 sf interdisciplinary research facility dedicated to academic and industrial research. To create an open, transparent lab design, SAFTI FIRST provided SuperLite II-XL 60 in GPX Frames for the 60 minute walls.

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When the Cincinnati Art Museum embarked on an $11 million renovation, the architects wanted the entrance and main stair to be as inviting as possible. Transparent, fire rated glazing from SAFTI FIRST was a key component of the design solution. To maximize the vision area in door itself, SuperLite II-XL 60 in GPX Builders Series Temperature Rise full-lite doors. In some of the stairwell doors in less prominent locations, SAFTI FIRST provided SuperLite X-90 for the vision panels under 100 sq. inches.

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The 1890s-era Midtown Community Court in New York City—a New York Historic Landmark—is currently undergoing a five year, $18 million renovation that includes a 9,650-square-foot addition for a new elevator, lobby and stairwell featuring fire resistive glass and curtain wall. The system consists of SAFTI FIRST’s SuperLite II-XL 120 IGU in GPX Curtain Wall System.

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Because the Sapphire Towers' south facing elevation was in close proximity to the adjacent property, code regulations required the south façade to either be solid, which was contrary to the design, or to have openings with a minimum fire protection of 45 minutes. SAFTI FIRST engineered a system that met the uniform design demands and performance requirements for the windows and balconies in all 32 floors in the south-facing elevation.

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The west-facing elevation of The Kensington in Boston, MA, was in close proximity to the property line, prompting the building official to require part of the curtain wall had to meet ASTM E-119/NFPA 251/UL263 for 60 minutes. SAFTI FIRST supplied SuperLite II-XL 60 insulated with Solarban 70XL in GPX Curtain Wall Framing in a continuous span from the seventh to the tenth floors.

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Codes required fire wall separations between parking garages and businesses, markets, homes and other uses. Architects can replace entire walls with glass to open up buildings like never before. For example, SuperLite II-XL in GPX Framing by SAFTI FIRST is a USA-made fire resistive transparent wall system that blocks radiant heat and meets the same stringent ASTM E-119/ UL 263/ NFPA 251 code requirements that any opaque fire rated wall must meet.

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SAFTI FIRST developed, engineered and successfully tested the first-ever fire and hurricane rated assembly for the Las Olas Beach Club and Condominium, a luxurious multi-family residence in Ft. Lauderdale, FL. The architect wanted to design the units with as much glazing as possible so residents can enjoy views of the surrounding area from their homes.

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The new Orlando VA Medical Center needed glazing that would not only provide light and transparency, but fire and hurricane protection and improved energy performance. SuperLite II-XL in GPX Hurricane Framing from SAFTI FIRST was installed in exterior fire-rated locations that were exposed to the elements. These assemblies were rigorously tested and certified for fire and radiant heat protection for up to two hours, large missile impact, air and water infiltration, and cyclic wind loading.

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